Culture and Operational Excellence 4.0

Posted by Joe Perino on February 15, 2022

In our last blog on Operational Excellence, we defined OE 4.0 as “sustainable value creation through a holistic approach, supported by an enabling execution platform.” We said that with OE 4.0, we shift away from safety, compliance, and Continuous Improvement (CI) to comprehensive risk management, moving beyond mere EHS & PSM compliance to a proactive, integrated operations system. Of course, we don’t leave CI behind as incremental progress is always welcome, but OE 4.0 seeks a permanent and continuing step-change in performance.

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Categories: Operational Excellence, Culture, Industrial Transformation / Digital Transformation, Environment, Health and Safety (EHS)

Why aren’t Quality Leaders Leading Quality Transformation? (Clue: It’s not because of tech)

Posted by Vivek Murugesan on February 07, 2022

Quality management has been one of the earliest areas of research for us here at LNS Research, and we have been closely monitoring the space for several years now. Our recent research on Quality 4.0 Readiness shows that Quality 4.0 programs have been gaining steady momentum and have become an important piece of the Industrial Transformation puzzle today’s manufacturing companies are trying to solve; so much so that the Quality 4.0 adoption rate has jumped from 16% to 27% in just two years.

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Categories: Risk Management, Culture, Industrial Transformation / Digital Transformation, Quality 4.0, qualitymanagement

Rub-A-Dub-Dub...It's All About the Data Hub

Posted by Joe Perino on January 18, 2022

In my last blog on Data Contextualization, we talked about data contextualization at various levels in the OT Ecosystem architecture, particularly in the Operational Data Lake. LNS Research is increasingly hearing the term “Data Hub” used to describe the processing, conditioning, contextualization, persistence, and access functionality so key to data management and one’s ability to scale the New OT Ecosystem. Questions we frequently hear are:

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Categories: Cloud, Big Data, Industrial Transformation / Digital Transformation, Artificial Intelligence / Machine Learning (AI/ML), IT/OT, Operational Architecture, Edge, Autonomous Operations, IX Platform, Data Analytics

The Future of Sustainability and Industrial Work: 7 Predictions for 2022

Posted by Peter S Bussey on January 11, 2022

As 2022 kicks off, most significant industrial organizations are well into their Industrial Transformation (IX) journeys and have been for at least several years. Those that aren’t are scrambling to catch up if they intend to remain viable. Even as IX advances as the strategic framework for competitive differentiation, industrials must deal with two rapidly emerging secular trends: the rise of Sustainability and the challenges posed by the Future of Industrial Work.

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Categories: Sustainability, Risk Management, Industrial Transformation / Digital Transformation, IT/OT, Asset Performance Management (APM), Environment, Health and Safety (EHS), Factory of the Future, ConnectedFrontlineWorkforce

2022 APM 4.0 Predictions with a Review of 2021 and More

Posted by Joe Perino on January 10, 2022

It’s that time again…each year, LNS Research puts forth predictions around the key trends in the Industrial Transformation (IX) topics where we focus our research. In the case of Asset Performance Management (APM 4.0), our 2021 forecast focused on multiple definitions of Digital Twins, the shift of APM 4.0 to a broader view in terms of Operational Excellence (OE 4.0) and Operation Risk Management (ORM), the Connected Worker (CW), now called the Connected Frontline Workforce (CFW), and the Open Process Automation (OPA) pilots and related progress. Two additional trends are that the path to autonomy flows through Operational Excellence, a concept that requires redefinition and reimagining compared to past approaches; and second, the scale and depth of what it will take to be autonomous is not yet well understood.

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Categories: Operational Excellence, Risk Management, Industrial Transformation / Digital Transformation, Asset Performance Management (APM), Environment, Health and Safety (EHS), Digital Twin, Autonomous Operations, Data Analytics

My Biggest 2022 Prediction:  Guess What Gets A Reset...Again

Posted by Tom Comstock on January 06, 2022

Every year, LNS Research analysts put forth predictions around the Industrial Transformation (IX) topics where we focus our research. In December 2020, I made five predictions for 2021. This year I am going to make only one prediction – in multiple parts – but I will drill into that one prediction more extensively. To help you to decide whether my multi-part prediction for 2022 is worth considering, I am concluding this blog post with an assessment of how I did in my 2021 predictions (spoiler alert: by my count, I was 4 out of 5 but you can decide).

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Categories: Industrial Internet of Things (IIoT), Industrial Transformation / Digital Transformation, Industry 4.0 / Smart Manufacturing, Artificial Intelligence / Machine Learning (AI/ML), IIoT, IX Platform, Data Analytics

Seven Key Take-Aways from the Sustainability and EHS Leaders Roundtable

Posted by Peter S Bussey on December 16, 2021

In a sign of the times, the topic of Sustainability was front and center at the 3rd annual LNS Research, The Industrial Transformation (IX) Event, held October 19-21, 2021. Keynote speakers on the morning of Day 1 included Michael Train, SVP and Chief Sustainability Officer of Emerson, and Ellis Jones, VP and Chief Sustainability Officer of The Goodyear Tire & Rubber Company. These speakers highlighted the strategic importance of sustainability to enterprise strategy in their organizations, as well as the critical role of leadership in achieving the transformational results Sustainability initiatives often aspire to.

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Categories: Sustainability, Industrial Internet of Things (IIoT), Industrial Transformation / Digital Transformation, Industry 4.0 / Smart Manufacturing, IT/OT, Environment, Health and Safety (EHS), Data Analytics

Data Contextualization - What's all the Hullabaloo?

Posted by Joe Perino on November 17, 2021

Some of the most frequently asked questions LNS Research receives when clients are planning to scale in Industrial Transformation (IX) are concerned with DataOps and data contextualization.

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Categories: Manufacturing Operations Management (MOM), Big Data, Manufacturing Execution System (MES), Industrial Transformation / Digital Transformation, IT/OT, Industrial Analytics, Data Analytics

Pilot Purgatory in Industrial Transformation (IX) is Fake News

Posted by Tom Comstock on November 09, 2021

Follow the money to see the real story

Google the phrase “Pilot Purgatory” and you will see a raft of press articles about the state of Digital Transformation and the Industrial Internet of Things (IIoT). McKinsey and Company, Deloitte, and a series of other firms have published several articles on “pilot purgatory” in IIoT, Digital Manufacturing, and Digital Transformation. IIoT and Artificial Intelligence/Machine Learning (AI/ML) vendors often exasperatingly discuss the successful implementations they have done at the company’s home office that have not translated into wide-scale rollouts. These vendors curse “pilot purgatory.”

Given all the brouhaha, one would expect that companies deploying these pilots would feel “stuck in” pilot and that getting to a wide-scale rollout was a key challenge in front of their Industrial Transformation (IX) Program. But when we surveyed industrials, we found just the opposite. Few companies felt “stuck in” pilot mode and only a fraction of companies identified “moving out of pilot phase” to be a key challenge. So clearly, pilot purgatory is fake news! Let’s look at the facts and see how we can reconcile these different perspectives.

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Categories: Manufacturing Operations Management (MOM), Manufacturing Execution System (MES), Industrial Internet of Things (IIoT), Industrial Transformation / Digital Transformation, Artificial Intelligence / Machine Learning (AI/ML), IT/OT, IIoT

Evaluating Potential Industrial Transformation (IX) Strategic Partners

Posted by Tom Comstock on October 07, 2021

As the year 2020 ended, LNS Research published a set of three Research Spotlights highlighting the three alternative architectural paths available for manufacturers around Industrial Transformation (IX). In the 3rd Spotlight we introduced the concept of Industrial Transformation Strategic Partners. As part of the run-up to the release of the LNS Research IX Strategic Partners Solution Selection Matrix™ let’s revisit our definition of IX Strategic Partners, highlight the criteria we use to evaluate these vendors, list the vendors, and conclude with advice to manufacturers.

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Categories: Solution Vendor / Software Vendor, Industrial Transformation / Digital Transformation, Industry 4.0 / Smart Manufacturing, Artificial Intelligence / Machine Learning (AI/ML), IT/OT, IX Platform, Solution Selection Matrix